3/8” Reservoir to Controller Upgrade
After identifying the 1/4” float valve in our autofill controller as a weak link in the system some of us began to research the options for improvement. Thanks to @SaintAliasKnife, @kevinmalone and others, we found that an upgrade to more robust and higher volume 3/8” components was possible.
I just made that upgrade and present the results here along with a few comments on what NOT to do if you decide to make this upgrade.
Here are the pieces I used.
Amazon stocks a variety of similar items however, due to inaccuracies in many of the listings and an apparent lack of standards as to the exact sizing of the components I’d suggest sticking to these specific brands as they are known to be compatible.
1/2 Inch NPT Mini Float Ball Valve Kit Automatic Fill Feed Humidifier Tank Pond Shut off Water Float Ball Valve, 2 Pack
Brand: MMonDod
Straight 1/2" Female Thread to 3/8" OD Tube Quick Connector Tubing Fittings for Water Purifiers Filters Reverse Osmosis Systems accessories,5pcs.
Brand: YZMSZ
3/8 Bulkhead Fitting 3/8 O.D. Tube use Push to Connect Fitting(5, 3/8" Tube O.D.)
Visit the PureSec Store
Inline Shut Off Ball Valve 3/8 inch OD Tubing&Hose&Pipe Use Plastic Quick Connect Fittings for Water Purifier RODI System (Pack of 5)
Visit the PureSec Store
3/8" OD NSF Certified 25 Feet Length Tubing for Reverse Osmosis De-ionized Water Filtration Systems, Refrigerators, and Other Appliances (3/8" OD, 25’, White)
Visit the Metpure Store
Since these bulkheads do not come with washers, you’ll also need a supply of washers with a 5/8” inside diameter. These are usually referred to as “30x3” using the metric system. I purchased this washer kit since I have other uses for various sizes, but you can probably find a handful of them for less money.
135 PCS Plumbing Rubber Washers Assorted Kit and Flat Silicone Gasket Assortment Set with Screen Filter for Faucet Shower Head Washers Garden Hose O Ring Hot Water Pipe Seals Replace
Visit the ZDBB Store
So that’s the gear, here’s how I put it to use.
You’ll need 7/8” holes for the bulkheads and float valve, a speed bit is the best way to make those holes cleanly.
Rather than try to expand the existing reservoir bulkhead hole, I left the 1/4” outlet & shutoff valve in place and added the new 3/8” outlet on the opposite end.
I thought I’d be clever and install the new float valve directly above the 1/4” one. That was a dumb idea, I should have put it to one side to avoid the two floats getting in each other’s way.
The kludgy but workable fix was just to remove the float from the old valve.
All plumbed and ready to test.
The final step is to adjust the float valve to set the water level to about 3”
The new valve has a much higher flow rate and should be more resistant to clogging. I left the outlet side of the controller with the original 1/4” tubing since it provides adequate volumes and is much easier to work with than the 3/8” pipe.
-Grouchy