I spent hours yesterday (last night) working on the Cloning Machine II.
What a right PITA that was. Not the processing of the fastener holes, the drill press.
First, it’s over here, in the dark (I brought a work light with me)…
There is NO power on this end of the garage. The usable outlet is on that back wall.
I had to pick it up (a floor standing drill press) (a Pillar Drill) over an arcing, sparking, smoking extension cord going out to an RV (not the one in my pictures, I put in a 50amp service in for that, a proper connection).
Then I had to drag this floor standing drill press across the garage nearer to the outlet on the far (back) wall.
All by myself, mind you. I got it done but, I felt it later on. Those things are heavy!
Then, after getting it to power, I started trying to set it up, I didn’t know the rack-and-pinion table height adjuster is essentially broken.
I clamped it in place thinking that would at least make it usable for how I planned to use it. I was going to lower the table and sit the Cloning Machine II on it and move it around as I needed.
Nope.
Once I had it clamped in place I started cranking on the height adjusting handle (without the handle, of course! ). The crank was turning but the table wasn’t moving. The rack was moving independent of the table. I was moving the rack up and down with the table not moving a bit! I saw what I was doing and reversed things back to the starting point and made sure the rack was in its captured position. Great!
Now I can lower the table down. Nope. I moved the table sideways just a bit and the table fell down. I caught it. I wrestled it back in place where I could clamp it in place and see what now was the problem. The rack came out of the bottom capture ring . I lifted it back in place again and decided I wasn’t going to be able to lower the table to a more comfortable, usable position. I got it all set up and ready to start slinging metal…I just happened to open the top cover where the belts are, knowing I’d have to set the spindle speed. I saw 2 large Dirt Dauber hovels. I knocked the off from where I was standing. I thought I better get a look at what was going on up there…there was all kinds of grass like someone had been using it as a nest but there weren’t any eggs in it.
Then I went to change the belts to their new locations indicated by the setup chart, this belt here, that belt there. I don’t know what went wrong but I unlocked the travel locks and moved the handle that should have allowed it to move back and forth. Nope. Not happening!
I got up there and lubricated all the moving parts and when I went to move the belts of course their old and cracked and barely held in place at all. I had to wrestle them too!
So, I’m still going to make this work. I set up to drill through one of the holes in my 1-2-3 block (I couldn’t find a spot on the table I could drop the drill bit into and not drill the table) not fully realizing what it’s going to take to hold that tank in place on top of that 1-2-3 blocks AND line up the drill bit AND bring the spindle down by myself
Still, gonna get this done. I had to set up to drill the holes on the left hand side of the tank, then the right hand side of the tank. It’s at this point I decided I was probably better off drilling this thing by hand! :roflmao:
I did get all of the holes pilot drilled, step one in hole preparation. I wanted the aluminum angle up there clamped in place and pilot them both at the same time - it’s the way it’s done, so nothing moves from that point on. There was no way that was going to happen.
Except for wrestling that tank around by myself AND lining up the drill AND bringing the spindle down, piloting went well.
The bit got hot BUT, once it is and you dip it into the Boelube, it turns to liquid and finds a home on the bit…
I don’t know if any of you knew this or not but, a sign that a hole is being drilled 90° to the piece being drilled (perpendicular) is the spiral cutting, the spiral tail.
Oh, I almost forgot. That spiral tail is still attached because the drill stopped cutting with the spindle still moving. I spent a good deal of time looking for a chuck key - nope!
I’m going to process the holes and the angles the rest of the way by hand. I don’t believe I’ll ever use that drill press again.
As soon as I got back to the 1924 Schoolhouse I spent about 2 hours trying to find replacement belts and a handle.
Nope - of course!
Next is today! It went marginally better!
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WHAB