My build progress so far…Drilled with 1/8" bit but holes were too small so I widened with 5/32" bit.
Dry fitted the light with the rivets (pictured above) since I messed up on other builds and had to undo everything. Everything looked good.
Or so I thought…i got these 1/8" wide with 1/8" grip rivets. On some holes there is so rough bits I couldn’t smooth out and on those holes the grip depth is greater than 1/8" and the rivets dont fully grip and can be pushed out with my fingers with enough force. Off to the store for some 3/16" grip rivets.
Im hoping the 5/32" holes arent too wide for the 1/8" wide rivets. I cant see how they would be seeing as the 1/8" holes I couldnt even get the rivet in and this is only 1/32" larger
Like they said no job is complete without 3 stops to home depot. Will be updating this post as i progress
Well apparently they only have 1/8" x 1/4" grip in steel so i filed down some of the raised pieces and got it good enough. I cant push any through so I doubt gravity will. Not ideal but if any fall ill use zip ties.
Drill is charging. Will tap the holes for the other panel now.
About 2 hrs into this panel. The other one should go smoother given what i learned.
Initial thoughts are I dont like the sag. Cant believe I was thinking of 44" ones. Lol
Fixed some mounting rails for the ballasts. Finished out the frame. Not perfect and its bothering me…but close enough. Even though i tapped the aluminum before drilling the drill bit still moved slightly in some areas which brings my holes in more which makes it so theres less room to fit so the strips being pliable and the aluminum not so much the strips arc as you can see in some of the pictures. Also some rivets for the strips are failing so I have zip ties securing. And i accidentally grabbed a wider drill bit for one of holes for those channel shapes and my screw didnt catch so had to use a zip tie there.
I also set some eyebolts near the center where the light will be heaviest
My OCD is going haywire
Got an hour to spend tonight on my light. Added some liquid electrical tape to the solder on connectors and wired my bridges for my series connections. All that is left is it finish wiring and mount the ballasts.
Probably another 2hrs.