Since I’m in a shut down phase right now, as I walk by my Active Air carbon filter, my eye see’s all the dirt on the outer filter cover, thinking screw it, I’ll just buy another one. Since lumber prices have almost doubled since we started talking with a contractor, now we are more focused on saving where ever we can, and cleaning the carbon, over replacing it goes to the front of the line.
So I take this 40-50 lb, unit outdoors, to take it apart, for cleaning.
I cut the zip ties, the outer cover has velcro, so I remover it. Under the material, the steel mesh is covered in a thick dust, (of course, the unit has been running for over 10 years now, cleaning air for 3=4 tents) on the outer mesh.
I also took notice when it was assembled, the inner gasket was cattywampas and had rolled over, so some of the pellets had fallen in the base.
I fired up my big assed compressor, and found a air nozzle that fit down in the cavity. The first blast of air, made me realize, I need to make a ring, fitting tight, between the 2 mesh walls that hold the carbon, so the chunks do not blow out the top.
Once fit, I started from the top down, blowing air from inside to outside, working all around, then a bit lower, like you paint a wall, from the top down. I masked up, covered my head, and started.
I was gob smacked by enormous amount of dust that billowed from the filter. In an instant, everything went dark, like a freaking sand storm, it just kept gushing, billowing, enormous amounts of dust gushed from it. About 20 -25 minutes of blasting it with air, the dust stopped gushing from it.
Then I removed the damaged gasket, cleaned up the area, and sprayed some 3M adhesive, and reapplied the gasket. After it set up, removed my filter support, added back any loose carbon, and screwed it back together. I simply hand washed the outer cover, and it’s drying out now.
Today, I’ll take the Vortex apart and clean the internals, and decide to run it another x amount of years before it craps out, keeping a fresh one on hand.
So I’m waiting for a package of 40" zip ties, and my filter/fan will be ready for action.