So far it looks like its gonna be a bit of extra work, but dirt cheap compared to buying EverClear - especially over time.
I have that 8 qt pressure cooker. The gasket might be salvageble but I screwed up and left the gasket in place with the lid on tight, so its compressed and may not seal very well. There wont be any significant pressure building up, but I dont want alcohol vapors leaking out, so I ordered a new gasket.
Im going to start with 20 ft of 3/8" copper tubing. I think that will be enough. Im also going to try initially with just leaving the coiled copper exposed to the air and see if that cools it enough for good condensation. If not, my next step will be a fan blowing on those coils. That should work for sure. I figure those cheap stills cant have more than 10 ft of copper coiled in the water chamber and they work great. Those counter top stills also cant have more than maybe 10 ft of copper coiled up in the lid where the fan is - if that much. In fact, I suspect 20 ft is going to be over kill.
So my costs so far look like this:
DADY Yeast: $11:00 for a pound. That should make about 245 gallons of brew. If I get any where near 20% alcohol, that will mean about 49 gallons of 190 proof after distilling it down. Enough to last me years and years and years
20ft of 3/8" copper tube is running about $25 or so locally.
I will also need a short piece of 3/8" rubber hose to connect from the pressure cooker lid to the copper. The pressure cooker vent is close to 3/8" diameter, so thats perfect. I think I have some of that somewhere, but a 1ft piece will cost under $1.
New gasket for the pressure cooker is $13.00 from Amazon.
I also ordered this hydrometer kit for $17.00
10 lb of sugar from Costco was around $5 I think.
That should be everything I need other than the normal stuff you need for making RSO.
Total comes to about $72 or sightly more than I would have paid for enough EverClear to do one grow - one liter.
If you dont happen to have an old pressure cooker that your wife will let you ruin, then you can find those at the local Salvation Army or Good Will store for a few bucks. A new 4 qt on Amazon can be had for $30 or so. Bigger ones are in the $40-$60 range. Still well worth it for the savings over time if you make RSO regularly.
The down side to this compared to the counter top ones linked to above is no digital control of temperature. I plan to try using a single burner electric stove controlled by an InkBird controller. Ive done this in the past making RSO and it works fair. The setup has a lot of hysteresis - the temperature swings quite a bit up and down from the ideal temp, but it does work. I expect it to take a little bit of trial and error getting the InkBird settings and the stove heat setting dialed in so the temps stay under about 200 F and above the boiling point of the alcohol - 173 F.
You could always do it on a regular stove, but that means even more standing around watching it. There are always a trade-offs when you go cheap.
Im following this recipe for the brew.
https://www.instructables.com/id/How-to-Make-Bio-ethanol-From-Regular-Sugar/
Its simple and cheap no frills. For sure not what you would want to do if you wanted to drink the stuff!!
Im going to make up about 4 gallons of RO water in a 5 gallon plastic bucket, then add 10 lbs of sugar and stir like crazy for a while, then add about 8 grams of the yeast, make sure the PH is under 5.5, cover it up with some fabric and wait. if all goes well, that should net me around 3 qts of 190 proof. More than enough for this grow, and equal to about $170 worth of EverClear at the local rates. Not a bad return on investment! Plus, I hope to recover a good bit of that at the end - I hope
Edit: The yeast arrived today, so Im starting the brewing tonight. The other parts should be here by the weekend, so next week I can start distilling!